TallMan Robotics ka fɛn dilanni ni jogoɲini siraba min bɛ sanfɛ
Industriw ka otomatiki siratigɛ la, TallMan Robotics bɛ "precision manufacturing+ultimate quality control" ta k’a kɛ a ka ɲɔgɔndanba ye, k’a jigi da fɛn dilanni minɛnw kulu dɔ kan minnu ka bon-ban ani baarakɛcogo dafalen jogoɲini siratigɛ la. Aluminiyɔmu ni nɛgɛ plati baarakɛcogo la, fɛn kolomaw la i n’a fɔ modulu liniyali, kuran silinda, RV dɔgɔyali, plateforme rotating hollow, ani planɛti dɔgɔyali, Guides Linear, Ball Screw, Gearboxes, a ɲɔgɔnnaw, TallMan Robotics ye cakɛda kɔlɔsili dafalen sɔrɔ k’a ta mikromɛtɛrɛ hakɛ baarakɛcogo la ka se nanomɛtiri hakɛ dɔnni ma. A ka masinko hakilitigi, n’o jiralen don CNC fɛ, o tɛ dan laadala masinko tigitigi dancɛ tiɲɛ dɔrɔn, nka a bɛ baarakɛlaw ka ɲinini gɛlɛnw fana dafa baara caman na i n’a fɔ semikɔndukiri, furakɛli, aerospace, a ɲɔgɔnnaw, izini yɔrɔw la minnu ka ɲi-, furakɛlicogo minnu bɛ kɛ ka kɛɲɛ ni mɔgɔw sago ye.
JamanjanEndEquipment (fɔlikan) yeCluster (yeelen).: Building kaCornerstone kaPrecision (fɔcogo kura) (recision).Machining (banakisɛ-fagalan).
1.CNC yeMachining (banakisɛ-fagalan).Cka donMatrix (atrix) ye
TallMan Robotics ye CNC masinw dilanni sira dafalenw jɔ minnu bɛ aksidan duuru jɛɲɔgɔnya, teliya-milling, ani turn milling composites datugu:
1). Duuru axis jɛgɛn masina santiri: A ye Alemaɲi DMG MORI CLX 400 masina santiri jira (yɔrɔ jɔli tiɲɛni ± 2 μ m, segin jɔyɔrɔ tiɲɛni ± 1 μ m), min dabɔra kɛrɛnkɛrɛnnenya la ka ɲɛsin aliminiyɔmu sɔgɔlen modulu liniyali masinko gɛlɛnw ma. O minɛn in bɛ ni waati yɛrɛyɛrɛ- musakabɔcogo ye laser interferometers kama, min bɛ se ka aksidan duuru sirilen milling kɛ modulu sigili yɔrɔ la, ka a to a ka kɛ fla ye min ka dɔgɔ ni 3 μ m ye walima min bɛ bɛn 3 μ m ma ani muɲuli kɔlɔsili min bɛ se ± 5 μ m ma walasa ka danfara don guide rail sigiyɔrɔw ni ɲɔgɔn cɛ. Module linéaire minnu bɛ kɛ furakɛli minɛnw na, olu ka karamɔgɔya nɔgɔman bɛ se ka 40% dɔgɔya karamɔgɔ girinya la ani ka dɔ fara a gɛlɛya kan 25% ni aerospace grade aluminiyɔmu sɔgɔli ye (6061-T6).
2). Teliyaba milling santiri: Japon Fanuc alpha-D14MiA teliyaba-milling center (spindle teliya 40000 rpm) bɛ kɛ ka kuran silinda farikolow dingɛw dilanni tigitigi kɛ (aluminium alloy 6063). Nin minɛn in bɛ funteni jiginni musakabɔ fɛɛrɛ ta, wa ni a bɛ baara kɛ ni milimɛtɛrɛ 8 cɛmancɛ ye dingɛ kɔnɔ, dingɛw ni ɲɔgɔn cɛ tiɲɛni bɛ se ka se ± 3 μ m ma, wa a sanfɛla gɛlɛya Ra bɛ Dɔgɔya walima ka bɛn 0,4 μ m ma, o bɛ saniya (ISO Class 5) ani kuran silinda minnu bɛ kɛ semikɔndukiri minɛnw kɔnɔ, olu ka wajibi gɛlɛnw dafa.
3). Turning ani milling composite masina santiri: Suwisi Baomei TECHNOPOLIS 300 jiginni ni sɔgɔli yɔrɔ jɛlen (12 axis linkage intégré) bɛ kɛ ka RV reducer cycloidal axle masina tigitigi kɛ. Ni aw ye tigɛli, sɔgɔli ani sɔgɔli baara bɛɛ dafa ni sirili kelen ye, sikloyida wotoro sɔgɔli dingɛ ka coaxialité bɛ lajɛ ka Dɔgɔya walima ka bɛn 5 μ m ma, ani ɲinw sanfɛla gɛlɛya Ra bɛ Dɔgɔya walima ka bɛn 0,2 μ m ma. Ni i y’a suma ni laadala split type machineing ye, a baarakɛcogo bɛ ɲɛ ni 60% ye, ani a tiɲɛni sabatili bɛ ɲɛ ni 40% ye.
2. KɛrɛnkɛrɛnlenProcessing (rocessing) yeEquipment (fɔlikan) ye
1). Slow nɛgɛ tigɛ masin: Japon Shadick AQ325L nɛgɛ tigɛminɛn min bɛ kɛ dɔɔnin dɔɔnin (baarakɛcogo ɲuman ± 2 μ m) bɛ kɛ ka ɲinw cogoya masinw kɛ ni girinw ye minnu ka gɛlɛn kosɛbɛ (SCM435 nɛgɛdaga) minnu bɛ wuli ka wuli. Ni aw bɛ baara kɛ ni nɛgɛbere ye min janya ye milimɛtɛrɛ 0,05 ye, mikro gears minnu ka modulu ye 0,5 ye walima ka dɔgɔn o bɛ se ka kɛ masin na, ni ɲinw sanfɛla gɛlɛya Ra ka dɔgɔn walima ka bɛn 0,8 μ m ma ani ɲinw ɲɛsincogo fili min ka dɔgɔn walima a bɛ bɛn 8 μ m ma, o bɛ sariyaw dafa walasa ka furakɛli minɛnw ka plateforme rotating hollow baara kɛ ni makun ye (mankan ka dɔgɔ ni walima a bɛ bɛn 45dB ma).
2). Aksidan duuru sɔgɔlan:Alemaɲi ka Schlafling silinda sɔgɔli masin (sɔgɔli tiɲɛni ± 1 μ m) bɛ Kɛ ka planete gearbox tile-bɔlanw sɔgɔli tigitigi Kɛ. CBN sɔgɔlan bɛ kɛ ka 20CrMnTi nɛgɛdaga sɔgɔlen sɔgɔ karɔbɔli ni a fagalen kɔfɛ (HRC60 ± 2), ni jiribolo cɛmancɛ muɲuli bɛ kɔlɔsi ± 2 μ m ani a lamininen ka dɔgɔn walima ka bɛn 1 μ m ma, o b’a to planete gear transmission fili bɛ Dɔgɔya walima ka bɛn miniti 1 arc ma.
3. Otomatiki yeProduction (baarakɛcogo) laLine
Module lineaire ka lajɛ taabolo la, fɛn dilanni sira hakilitigi dɔ bɛ don min kɔnɔ, n’o ye Japon Fanuc jɛ-ka-baara robo M-10iA/12 ye ani sɛgɛsɛgɛli kɛcogo yelen ye: robo bɛ se ka digi tigitigi sɔrɔ guide rail ni slider kan fanga kɔlɔsili sensɛriw fɛ (pressure fluctuation<=5N), ani visual system bɛ 100% detekti intɛrinɛti kan pre bololanɛgɛ sirili fanga walasa ka a jira ko modulu baarakɛcogo mankan ka dɔgɔn ni walima bɛ bɛn 50dB ma ani a jɔyɔrɔfalen tiɲɛni ka dɔgɔn walima a bɛ bɛn ± 0,005mm/m ma. Sɛnɛfɛnw dilanni sira bɛ MES fɛɛrɛ ta walasa ka kɔlɔsili kɛ waati yɛrɛ la, ka fɛn dilanni taabolo dɔgɔya ka se miniti 45 ma fɛn kelen kɔnɔ ani ka nafamafɛnw hakɛ kɔlɔsi 0,03% duguma.
Materiel aniProcess (rocess) yeInnovation (ko kura) ye: eUltimate yeBreakthrough kaAluminiyɔmu niSteelPlates
1. TiɲɛniMachining (banakisɛ-fagalan).Teknoloji ka ɲɛsinAluminiyɔmu (luminiyɔmu).Alloy ye
1). Jagokɛyɔrɔ dilanni min ka nɔgɔn: Module lineaire farikoloba dilannen don ni aerospace grade aluminiyɔmu 6061-T6 (tensile strength 310MPa) ye. Topidiya optimisation design fɛ, "honeycomb" kɔnɔna sigicogo dɔ bɛ Sɔrɔ. CNC sɔgɔli kɔfɛ, a girinya bɛ dɔgɔya ka se 2,7g/cm 3 ma, ka kɔrɔta fanga bonya ka se 280MPa ma. Furakɛcogo min bɛ funteni dɔgɔya (fiɲɛ nɛnɛ nɛnɛni degere 20) bɛ kɛ baarakɛcogo la walasa ka aliminiyɔmu sɔgɔlen funteni jiginni bali ani ka a lajɛ ko ɲɛjiralan sira sigilan yɔrɔ flakɛli ka dɔgɔn walima ka bɛn 5 μ m ma.
2). Surface furakɛli kɛcogo :Kuran silinda farikolo bɛ anodize gɛlɛn kɛcogo ta (filimu janya ye mɛtɛrɛ 25 μ, a gɛlɛya HV500+), ani sisan density bɛ kɔlɔsi tigitigi ni CNC electrolyse minɛnw ye (15A/dm 2 ± 10%), ka se ka surface roughness Ra<=0,8 μ m, salt spray resistance test for more than 1000 hours, and meeting baara sabatilen kuntaalajan-yɔrɔ nɔgɔlenw na (nɛnɛ ka bon walima a bɛ bɛn 90% RH ma).
2.Precision Machining Technology ka ɲɛsin nɛgɛdaga ma
1). Gear funteni furakɛli taabolo:RV dɔgɔyalan ka sikloyida girin dilannen don ni SCM435 nɛgɛdaga ye (karɔbɔli hakɛ 0,35%), ani karɔbɔli ni a fagali kɔfɛ ni vacuum ye (funteni 930 degere ± 5 degere , waati sanga 4), a sanfɛla gɛlɛya bɛ se HRC62 ± 2 ma ani a kɔnɔna gɛlɛya bɛ se HRC35 ± 2. Funteni hakɛ kɔlɔsili tigitigi fɛ (± degere 3 ) ka Zapɔn ni jamana wɛrɛw ka vacuum forow kɔnɔ, sikɔlɔyidi girin ka bɔgɔbɔgɔli bɛ lajɛ ka Dɔgɔya walima ka bɛn 0,01mm ma, degun tolen min bɛ ɲin sanfɛ, o ka bon walima ka bɛn -500MPa ma, ani sɛgɛn si bɛ bonya ka tɛmɛ siɲɛ 10 kan.
2). Fɛɛrɛ min bɛ kɛ ka sɔgɔli kɛ ni tigitigi ye:Plateforme gearbox housing hollow rotating (SS400 steel plate) bɛ mugu ni Sumitomo precision surface grinder (grinding head speed 6000rpm) ye min bɛ bɔ Zapɔn, ni surface roughness Ra<=0,2 μ m and flatness<=3 μ m. Aw bɛ jɛ ka baara kɛ ni Alemaɲi Mahr ka gɛlɛya sɛgɛsɛgɛlikɛla ye walasa ka a dɔn ɛntɛrinɛti kan walasa ka a dɔn ko girinbɔlan ka bɔgɔbɔli hakɛ ka dɔgɔn walima ka bɛn mililitiri 0,01 ma miniti kɔnɔ, o bɛ se ka dumuniko baarakɛlaw ka saniya sariyaw dafa (FDA ka seereyaw).
TallMan Robotics Innovation ani seko ni dɔnko yiriwali baarakɛcogo minɛnw na
Sɔrɔdasi minnu bɛ ka caya ka taa a fɛ izini otomatiki siratigɛ la, TallMan Robotics b’a dɔn kosɛbɛ ko baarakɛminɛnw de ye fɛn koloma ye walasa ka fɛn dilannenw ka ɲumanya sabati. Walasa ka kiliyan kɔrɔw ka jogoɲini ɲinini gɛlɛnw dafa fɛn dilannenw na sigida gɛlɛnw na, sosiyete bɛ ɲɛminɛ ni ɲinini ni yiriwali kura ye, ka baarakɛminɛnw don minnu lakodɔnnen don kosɛbɛ, minnu bɛ dɔn kosɛbɛ, ka baarakɛcogo sekow yiriwa ka taa a fɛ, wa a ye yiriwali sira kɛrɛnkɛrɛnnen dɔ daminɛ.
TallMan Robotics b’a jate ko ɲinini kura ni baarakɛminɛn kuraw yiriwali ye ɲɔgɔndan sabatili kun ye. Baarakɛda minnu bɛ se ka ɲinini ni yiriwali jɛkuluw sigi senkan walasa ka ɲinini juguw kɛ fɛnw dilanni wajibiyalenw kan sigida juguw la, ani ka baarakɛcogo ɲumanw ni minɛnw labɛn baarakɛcogo gɛlɛnw kama i n’a fɔ nɛnɛba, nɔgɔ barikama, ani funteni min ka bon kosɛbɛ. Misali la, ka kɛɲɛ ni ɲinini caman ye minnu bɛ kɛ ka ɲɛsin fɛnw ma minnu bɛ kɔgɔji injiniyɛri minɛnw kɔnɔ, olu ka sɔgɔsɔgɔninjɛ kɛlɛ, dugukolo sanfɛla furakɛli minɛn kɛrɛnkɛrɛnnenw dabɔra. Datugulan fɛɛrɛ kuraw sababu fɛ, lakananifɛn belebele dɔ bɛ kɛ aliminiyɔmu ni nɛgɛdagaw sanfɛ, o bɛ fura in ka kɔgɔ fiyɛli kunbɛncogo ɲɛ kosɛbɛ.
O waati kelen na, baarakɛdabaw bɛ fɛɛrɛ kuraw kɔlɔsi kosɛbɛ izini in kɔnɔ, ka baarakɛminɛnw don minnu bɛ dɔn kosɛbɛ, minnu bɛ dɔn kosɛbɛ. Aksidan duuru ɲɔgɔndan masinw dilanni siratigɛ la, masin santiri suguya kura dɔ bɔra Alimanjamana ka Demage la, min bɛ ni funteni sabatili kɔlɔsili fɛɛrɛ ye min ka bon kosɛbɛ, wa a bɛ se ka yɔrɔw masina tiɲɛni sabati mikromɛtɛrɛ hakɛ la hali sigidaw la, funteni jiginniba bɛ yɔrɔ minnu na. Baara kɛrɛnkɛrɛnnen siratigɛ la, nɛgɛ tigɛminɛn kɔrɔlenw donna sen kan ka bɔ Zapɔn, minnu bɛ se ka elekitorode nɛgɛ bɔnɛni kɔlɔsi ka ɲɛ, wa u bɛ se ka baarakɛcogo magow ɲɛ, minnu bɛ se ka kɛ ni girinw ye minnu bɛ se ka fɛn caman kɛ, ani fɛn koloma wɛrɛw sigida gɛlɛnw na, ka fɛnw jiginni sabatili sabati ani ka da u kan baarakɛcogo gɛlɛnw na.
Sɛgɛsɛgɛli ni yiriwali kura ni minɛn kɔrɔlenw donli sababu fɛ, TallMan Robotics bɛ to k’a ka baarakɛcogo ɲɛ. Minɛn kuraw ni fɛɛrɛ kuraw tali tɛ dan fɛn dilanni nafa dɔrɔn ma, nka a bɛ fɛn dilannenw cogoya fana ɲɛ kosɛbɛ. Funteni jugumanba lamini simulatigɛ sɛgɛsɛgɛli la, modulu liniyali min sɛgɛsɛgɛra ani kuran silinda bɛ se ka baara kɛ ka sabati funteni hakɛ la min bɛ se degere -40 fo degere 120 ma , ni tiɲɛni marali hakɛ bɛ tɛmɛ 98% kan Nɛnɛba ni asidi{8}}basi barikama sigidaw la, RV dɔgɔyalan min furakɛra kɛrɛnkɛrɛnnenya la ani yɔrɔ min bɛ wuli ka wuli, o bɛ dɔ bɔ u nɛgɛ yɔrɔw sɔgɔli hakɛ la ka tɛmɛ 80% kan, o bɛ fɛn dilannen ka baarakɛ waati janya kosɛbɛ ani ka kiliyan kɔrɔw ka jogoɲini wajibiyalenw dafa bɛrɛbɛrɛ i n’a fɔ sanfɛla ni kɔgɔji jugumanba ɲinini fɛnw kama sigida gɛlɛnw na.
Sanfɛ kɔnɔkow bɛ TallMan Robotics ka cɛsiriw n’a ka sekow jira minɛnw dilanni na.